Formlabs Fuse 1 - Complete Packages

Fuse 1 3D Printer

Bring production-ready nylon 3D printing onto your benchtop with an affordable, compact selective laser sintering (SLS) platform. The Fuse 1 delivers industrial power in a small footprint with effective powder containment and easy setup. From print setup to powder recovery, our easy-to-use hardware and software are designed to maximize your efficiency at every step of the process.

With final parts that combine strength, flexibility, and detail, Fuse 1 prints are ready for rigorous functional testing, or to ship ready-to-use products to customers.

Technical Specs

Techincal Data Sheet

• Print Engine: Selective Laser Sintering (SLS)
  
• Build Volume: 165 x 165 x 300mm
  
• Layer Thickness: 110 µm / 0.11mm
  
• Material Refresh Rate: 30% - 50%
  
• Startup Time: 60 minutes
• Connectivity: Ethernet or Wi-Fi
  
• Dimensions: 64.5 x 68.5 x 107 cm
• Weight: 114 kg
• Power Requirments: 2 kW, 120 or 240 VAC

Optical System

• Galvanometers: Formlabs Custom
  
• Laser Type: Fiber laser, rated to >10,000 hours
• Laser Wavelength: 1065 nm
• Laser Power: 10W
• Laser Spot Size (FWHM): 200µm / 0.2mm

Nylon 12: Material Properties (As printed on Fuse 1)

• Ultimate Tensile Stength (UTS): 50 MPa
• Tensile Modulus: 1850 MPa
  
• Elongation at Break: 11%
• Heat Deflection Temperature: 171 °C / 340 °F @ 0.45 MPa
  

 

 

Each Fuse 1 selective laser sintering (SLS) 3D printer includes the essential tools required to start printing.

Bring production-ready nylon 3D printing onto your benchtop with an affordable, compact selective laser sintering (SLS) platform. The Fuse 1 delivers industrial power in a small footprint with effective powder containment and easy setup. From print setup to powder recovery, our easy-to-use hardware and software are designed to maximize your efficiency at every step of the process.

With final parts that combine strength, flexibility, and detail, Fuse 1 prints are ready for rigorous functional testing, or to ship ready-to-use products to customers.

Main Features

3D Stacking

With SLS, you don't need supports anymore. The parts are supported by the unsintered powder which allows for 3D stacking and print in place geometries not possible in other ways.

Functional end use parts with Nylon 12

A materiel that does it all. Flexible, and robust at the same time to cover a wide variety of applications and environments. SLS technology allows printing end-use functional parts in-house, without the need for service bureaus.

Build Volume

a whopping 165mm x 165mm x 300mm build volumes enables printing larger batches and/or larger parts.

High Uptime

Removable and modular build chamber enables continuous printing and reduced downtime

Powder Reclamation
the Fuse Sift, you are able to recover and recycle the powder from the build chamber. Print with up to 70% recycled powder.

Fuse 1 Printer Packages

Fuse Sift

The Fuse Sift is a safe, efficient powder recovery system for the Fuse 1 3D printer. This easy-to-use, all-in-one station combines part extraction, powder recovery, storage, and mixing in a single free-standing device, for the most functionality in a single device available on the SLS market.

• Compact, enclosed system: A negative air pressure system keeps powder inside while enabling open access and easy cleanup.
• Low waste: A 30% material refresh rate means you can print with up to 70% recycled powder, indefinitely. Fuse Sift’s sieve filters out particles to be remixed with new powder and reused in future prints.
• Automatic powder mixing: Fuse Sift will dispense and mix used and new powder automatically so you can reduce waste and control your powder supply.
• Nonstop printing: Reduce downtime by transferring modular build chambers and powder cartridges between the Fuse 1 and Fuse Sift for a nonstop, cyclical workflow.
• A complete toolkit: The Fuse Sift includes a set of finishing tools to help you clean excess powder from parts with ease.