Free Shipping over $200 | Orders ship out at 2pm EST and PST - Monday-Friday

New Formlabs Resin | Tough 1500 | What you need to know

February 11, 2020

The latest Formlabs resin is called Tough 1500 and is positioned in toughness right between Tough V5 and Durable. 

Here's a quick comparison between the three resin: 

  • Tough V5 is most similar to ABS, it is very stiff and hard to bend. If you bend it too much, it will snap
  • Tough 1500 is most similar to PP, a material that's very good under repeated loads and resistant to fatigue. Imagine a snap-fit connector that needs to bend and spring back quickly over a million times.
  • Durable would be most similar to HDPE/LDPE, a material that's very easy to bend and has a long spring-back time. Imagine your average squeeze bottle. 
 

Tough 1500 is compatible with the Form 2, Form 3/3B, and Form 3L.

  • For the Form 2: it is recommended to use the LT tanks 
  • For the Form 3: Both V1 and V2 tanks will work
  • Curing is mandatory for this resin at 60 degrees for 70 minutes

On a surface level, that's all you need to know but we'll expand a bit more about material properties. It's time to put your smarty pants on because this is going zero to 1500 really quick! 

Your next questions might be:

  • What's toughness?
  • Why the 1500?
  • and what's so special here?

Let's tackle the easy one first,

What is the 1500 all about?

That's the resin's tensile modulus in Megapascals (a unit of pressure or load over an area) and that's an important material property that measures elasticity. 

What's Elasticity?

In order to understand what toughness is let's first define elasticity. Elasticity is the material's ability to strain/deform in a non-permanent way. Think about how a spring pops right back up to its original shape once you release the load or how your phone case can be crumpled and return right back into its original shape. 

In general, when the tensile modulus increases, so does the materials' resistance to elastic deformation. In other words, a material is harder to bend/deform and has a shorter deformation window before switching from elastic to plastic deformation. 

What's Toughness? 

Once a part enters plastic deformation it will no longer return to its original shape when the load is removed. That doesn't necessarily mean our part failed. At this point, our part can still absorb energy or take on more load without fracturing.

The amount of energy your part can absorb during plastic deformation and before the part ultimately fails decides the toughness of the material. 

So what's so special here?

Let's rename the current Tough V5 and Durable to something we can compare better: 

  • Tough V5 => Tough 2700 MPa
  • Tough 1500 MPa
  • Durable => Durable 1260 MPa

So now we have three resins from least to most elastic that can fit different applications instead of two resins on the extreme spectrums. This opens up more applications and an opportunity to match our prototyping material closer to our end-product material. 

Note that the toughness of a material isn't easily determined from the above numbers and a deeper understanding of material properties is necessary. Some terms and concepts to research would be:

  • Stress-strain curve
  • Elongation at break
  • Strain
  • Impact resistance
  • Ultimate tensile strength 
  • Yield strength

 



Also in News

Introducing the latest update to Einstar software: EXStar v1.2
Introducing the latest update to Einstar software: EXStar v1.2

March 28, 2024

Einstar, Shining 3D’s most affordable scanner is known as the handheld 3D scanner which makes high-quality 3D data available and accessible to everyone. It comes pre-installed with its own software, the EXStar v1.0.6.0, which is user-friendly and incredibly easy to use. The EXStar software has now gotten a new look, with a shiny new upgrade: the EXStar v1.2! The Einstar team has implemented years of user feedback in this new upgrade; elevating data quality and delivering clearer, sharper scans with richer, more realistic textures.

Continue Reading

How to Extend Your BOFA Air Filter Life
How to Extend Your BOFA Air Filter Life

February 15, 2024

Many factors can cause a shortened filter life, such as the set-up, printing process, materials used, and the day-to-day maintenance of the technology. This article covers the factors affecting your air filtration system and how to extend its lifespan.

Continue Reading

Ecoflow: Uninterrupted Power Solutions for 3D Printing
Ecoflow: Uninterrupted Power Solutions for 3D Printing

February 13, 2024

Power outages during 3D printing can be very costly. So when we decided to stock the Ecoflow, it only made a lot of sense because it is an essential product for anyone to add to their 3D printing farm. Discover the numerous benefits of the Ecoflow, and how it is even more efficient than having a UPS as backup power for your printers.

Continue Reading